High Precision Conformal Coating Machine Automatic UV Conformal PCB /PCBA Glue Dispenser Automated SMT Coating Line Machine
The SMT (Surface Mount Technology) Coating Line Machine is an essential piece of equipment used in the electronics manufacturing industry for applying protective coatings to printed circuit boards (PCBs). This process enhances the durability and reliability of electronic components by providing moisture, dust, and chemical resistance.
Working Principle:
1. Coating Preparation: The machine begins with the preparation of the coating material, which can be a conformal coating or an encapsulant. This material is typically applied in liquid form.
2. PCB Loading: The PCBs are securely loaded onto the conveyor system of the coating line. Proper alignment is crucial to ensure uniform coating.
3. Coating Application: The machine utilizes various application methods, such as spray, dip, or selective coating. In spray coating, a robotic arm or nozzle applies a fine mist of the coating material evenly across the PCB surfaces. Dip coating involves immersing the PCBs in the coating solution, while selective coating applies the material only to specific areas.
4. Curing Process: After the coating is applied, the PCBs are moved through a curing section where heat or UV light is used to solidify the coating. This step ensures that the coating adheres properly and provides the desired protective properties.
5. Quality Inspection: The coated PCBs undergo inspection to check for uniformity and coverage. Advanced vision systems can identify defects or inconsistencies in the coating.
| Specifications |
| Model | WZ-460F | WZ-460FR |
| Rack dimensions | L1060mm*W1200mm*H1700mm | L1250mm*W1320mm*H1700mm |
| Weight | 700kg | 800kg |
| Control | Industrial computer+ motion control card |
| Programming | Manual Teaching |
| Software | Coating Machine Intelligent Selective Control Software |
| PCB transmission height | 900±20mm |
| Transportation speed | Max 300mm/s |
| Transport Direction | L→R(R→L) |
| Transmission mode | Stainless steel chain + stepper motor |
| PCB width range | 50-450mm | 50-580mm |
| Width adjustment | Stepper motor electric width adjustment |
| X. Y-axis drive mode | Servo motor + high-precision screw module |
| Maximum operating speed of X and Y axes | 1000mm/s |
| X. Y-axis positioning accuracy | 0.01 mm |
| Maximum operating speed of Z-axis | 500mm/s |
| Z-axis drive mode | Servo motor + high-precision module |
| Z-axis positioning accuracy | 0.01 mm |
| U-axis drive mode | Servo motor + synchronous wheel/synchronous belt |
| U-axis rotation angle | 180° |
| Tilt angle of valve | ＜35° |
| The valve moves | Sliding table cylinder |
| Number of valves | 2 |
| Valve type | Cone valve/needle atomization valve |
| PCB board size | MAX W50mm*L460mm | 50-580 |
| PCB board component height | MAX 100mm |
| Cleaning function | The device comes with a built-in cleaning function |
| Lighting | White light lamp and purple light lamp |
| Power supply | AC220V |
| Air source | ≥0.4MP |
| Total power | 2KW | 2.5KW |
| Automatic cleaning device | Standard |
| Barcode scanning function | Optional |
| CCD visual positioning | Optional |
Usage Instructions:
1. Setup: Position the SMT Coating Line Machine in a suitable environment with proper ventilation and power connections. Ensure all components and materials are ready.
2. Prepare Coating Material: Mix or prepare the coating material as per the manufacturer's specifications to ensure optimal application.
3. Load PCBs: Place the PCBs onto the conveyor system, ensuring they are properly aligned and secured.
4. Configure Machine Settings: Use the machine's control panel to set parameters such as coating thickness, speed, and curing time.
5. Start the Coating Process: Activate the machine and monitor the operation. Ensure that the coating is applied uniformly and that the curing process is effective.
6. Regular Maintenance: Conduct routine maintenance to clean and inspect the machine, ensuring it operates efficiently.
